Industrial EHS, Process Safety & Engineering Consulting

Bringing Science to Safety

Appalachian EHS & Process Safety Consulting, LLC provides multidisciplinary engineering, environmental, health, safety, process safety, and management systems consulting to industrial and commercial organizations nationwide.

Our team combines experienced industrial safety leadership with mechanical, electrical, and chemical engineering expertise to deliver practical solutions for complex operational challenges.

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Does Your Facility Need Support?

  • Are recurring equipment failures, process limitations, or utility-system problems affecting reliability or production?

  • Are you preparing for startup, commissioning, or a significant process change?

  • Do leaders and employees need clearer ownership within your EHS systems?

  • Are you preparing for an ISO 9001, ISO 14001 or ISO 45001 audit, management system assessment, compliance audit, or regulatory inspection?

  • Is your facility subject to EPA’s Risk Management Program, and do its RMP and PSM programs reflect current processes, procedures, and facility changes?

  • Are MOC, PHA, audit, or mechanical-integrity actions overdue or difficult to close?

  • Does your corrective action backlog seem to grow longer with each facility event?

  • Are MOC and PSSR requirements applied inconsistently?

  • Is your PSM program technically complete on paper but difficult to execute?

  • Are environmental obligations spread across disconnected procedures and tracking systems?

Appalachian EHS brings together experienced safety professionals and multidisciplinary engineering expertise to help organizations evaluate complex challenges, establish priorities, and implement practical, sustainable solutions.

Our Consulting Capabilities

Engineering Services

Mechanical, electrical, and chemical engineering support for industrial operations, equipment modifications, reliability improvements, and capital projects.

Industrial Safety

OSHA compliance, environmental programs, occupational health, contractor safety, incident investigation, and workplace risk management.

Process Safety Management (PSM)

OSHA PSM, EPA RMP, PHA/LOPA, mechanical integrity, facility siting, management of change, and process safety program improvement.

Specialized Assessments

Combustible dust, machine guarding, hazardous energy control, confined spaces, human factors, and targeted industrial hazard evaluations.

ISO & Management Systems

ISO 9001, ISO 14001, ISO 45001, RC14001, and RCMS implementation, internal auditing, training, and certification readiness.

Mechanical Integrity & Piping Inspections

API 570 piping inspections, inspection planning, piping condition assessments, and engineering evaluation of inspection findings. Practical support for mechanical integrity programs, repair recommendations, and maintenance prioritization to strengthen equipment reliability and process safety.

HOP Coaching & Cultural Engineering

Leadership coaching and practical application of Human and Organizational Performance (HOP) principles to strengthen trust, improve operational learning, and help employees respond safely when work does not go as planned.

Expert Witness Services

Independent technical analysis, incident evaluation, regulatory interpretation, expert reports, and litigation support for occupational and industrial safety matters.

Request a Consultation

Tell us about your facility, project or program needs. We’ll follow up to discuss scope, timing and next steps.

Download our brochure

Download our services brochure